Surface finish quality, surface smoothness/roughness of cast iron and cast steel
Surface finish quality, surface smoothness/roughness of cast iron and cast steel
In this article, we will try to show some photos for casting surface qualities, finish smoothness or roughness of lost wax investment castings, shell molding, automatic molding, resin sand, and manual green sand casting processes. So, you could understand how about the surface finish quality our factory can reach to.
Surface Finish Capabilities by Sand Casting Processes
Casting Process |
Surface Smoothness in RMS |
Investment Casting |
50-125 |
Shell Molding Casting |
75-150 |
Die Casting |
90-200 |
Lost Foam Casting |
125-175 |
Vacuum Casting |
150-200 |
Nobake (Resin) Sand |
150-600 |
Green Sand Casting |
250-900 |
Surface quality and smoothness of iron and steel castings
The following photos are showing some gray iron, ductile iron and cast steel castings made by our Dandong Hengrui foundry.
1. Manual green sand, cast iron castings
traditional casting process, the surface quality is difficult to control. Sometimes, good, sometimes, very poor.
2. Resin sand, cast iron castings
Comparatively good for large iron castings, but not suitable for producing small iron castings because of high production cost.
3. Automatic molding, green sand, cast iron castings
Surface quality is not the best, but quality is very stable. Clients like it.
4. Shell molding castings, cast iron castings
It could produce better surface quality than automatic molding, but sometimes not stable.
5. Lost wax castings, water glass, steel castings, investment castings
The surface quality is much better than steel castings made by sand casting process.
6. Lost wax investment castings, silica sol, steel castings
The surface quality is very good, but its price is about 3 times of water glass investment casting process. Very expensive.
7. Die casting, aluminum and zinc castings
The surface quality is perfect, but this process is only suitable for making aluminum and zinc castings, not suitable for producing iron and steel castings.
cast iron, cast steel, sand casting, investment casting, silica sol casting, water glass casting, shell mold casting, lost wax casting